EPS electronic power steering system intelligent assembly test technology
High-quality automation , dedicated to the development and production of EPS power steering system assembly and inspection systems and has completed the integration system of assembly lines and equipment products. The EPS assembly and test system adopts a flexible design concept to provide a complete solution for the planning, design, manufacture, installation, commissioning and delivery of automated assembly line systems to achieve high-quality EPS assembly.
The existing EPS assembly test series includes 20+ product integration and 10+ customer cases. 10+ years of technology research and development practices are condensed to provide complete solutions. The control system is standardized, and the equipment update and upgrade can be completed quickly. The error prevention means checks the assembly line process. Mechanical tooling fixture self-correction, automatic identification and replacement.
For the technical parameters of the assembly line, the worm gear clearance value is ≤1°, and the worm gear loading torque is ±100Nm. Worm gear speed: 12 rpm, forward and reverse 540 °. Torsion bar equipment pressing force: 50KN (MAX), centering input torque range: ± 50N.m, accuracy 0.1%. Gear shaft and input shaft clearance: 0.8mm~1mm. Friction test, test the torque of the worm wheel end.
The key processes of EPS power steering assembly inspection line include punching pin, worm and worm running test rig, sensor tuning, worm worm clearance adjustment, performance test bench. The high-quality G-LMS production line intelligent management system collects data in the process process in real time, achieving comprehensive recording of key elements and complete data and quality traceability.
The integrated solution for high-quality EPS electronic power steering assembly testing responds to the comprehensive upgrade requirements of Industry 4.0 and accelerates the automation and intelligent development of the automotive parts manufacturing industry.
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