Machine tool installation method - Solutions - Huaqiang Electronic Network

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Lifting and transport

For the lifting and positioning of the machine tool, the special lifting tools provided by the manufacturer should be used, and other methods are not allowed. No special lifting tools are required, and the wire ropes should be lifted and placed in accordance with the specified specifications.

2. Foundation and location

The machine tool should be installed on a firm foundation, away from the vibration source; avoid sunlight and heat radiation; place in a dry place to avoid the effects of moisture and airflow. If there is a vibration source near the machine tool, an anti-vibration groove must be provided around the foundation.

3. Machine tool installation

The machine tool is placed on the foundation and should be leveled in a free state, and then the anchor bolts are evenly locked. For ordinary machine tools, the level reading does not exceed 0.04/1000mm. For high-precision machine tools, the level does not exceed 0.02/1000mm. When measuring the installation accuracy, it should be carried out at a constant temperature, and the measuring tool should be used after a certain temperature setting time. When installing the machine tool, try to avoid the installation method that causes the machine to be forced to deform. When the machine is installed, some parts of the machine tool should not be removed. The disassembly of the parts may lead to an important new assignment of stresses in the machine tool, which affects the accuracy of the machine.

4. Preparation before commissioning

After the machine geometry accuracy test is passed, the whole machine needs to be cleaned. Do not use cotton or gauze with cotton or silk cloth impregnated with detergent. Clean off the rust-proof oil or anti-rust paint applied to protect the rail surface and the machined surface when the machine is shipped from the factory. Clean the dust on the outer surface of the machine. Apply oil to the sliding surfaces and working surfaces on the sliding surfaces and working surfaces.
Carefully check that all parts of the machine are oiled as required, and that the coolant is added to the cooling tank. Whether the oil in the hydraulic station of the machine tool or the automatic lubrication device is at the location specified by the oil level indicator.

Check whether the switches and components in the electrical control box are normal, and whether the plug-in integrated circuit boards are in place.

The power is turned on to concentrate the lubrication device, so that the lubrication parts and the lubricating oil road are filled with lubricating oil. Prepare everything before the machine parts are moved.