The manufacturing production line gradually moves towards industrial automation and industrial informatization

In recent days, thanks to the vigorous publicity given by many domestic and foreign media, the name of "Chinese robot" has gained world-wide reputation. At the same time, based on the huge domestic market, it has attracted the attention of the current international industrial robot giants and has stepped up the layout of the Chinese market in an attempt to share the “big cake” in the Chinese market.

At present, well-known industrial robot manufacturers such as KUKA, ABB, and Yaskawa Robot have all deployed bases or factories in China.

KUKA: Target capacity will double

As early as 2013, KUKA's first plant in China was put into production in Shanghai. In recent days, according to foreign media reports, German robot manufacturer KUKA will set up two new factories in China to increase production capacity in China. Specifically, KUKA will start production of a second factory in Shanghai in January 2018, and will expand production capacity to 2 times the current level, reaching 25,000 units. The third factory will be constructed in Guangdong in 2019. The production target is set at the current 4 times, reaching 50,000 units.

ABB: China's three bases are not enough

Similarly, ABB has established robotic production bases in Qingdao and Zhuhai, China, and later set up a process automation business engineering center in Chongqing to integrate the process automation system resources supported by the department's domestic projects to achieve full optimization of engineering resources. use. Li Gang, the head of ABB’s robotics business in China, said in an interview with the media that there are not enough bases in China, and it is necessary to open manufacturing centers in the north and other regions in the future.

Yaskawa: The third factory has completed the ceremony

Yaskawa established its first factory in Shenyang in June 2010. Due to the substantial increase in demand for smartphones, robots and other industries, Yaskawa (Shenyang) started the construction of the second plant in November 2012. As of April this year, the cumulative number of production robots has exceeded 2 million units, becoming one of the most important production bases in the Yaskawa Group. To expand production capacity, on May 8th this year, the construction of the third factory in Yaskawa (Shenyang) began. Now that the ceremony has been completed, the official completion date is not far away.

FANUC: The first phase and second phase of the Baoshan plant were completed and put into operation

In November 1997, Shanghai Electric Group and FANUC jointly formed Shanghai Fanuc Robotics Co., Ltd. In December 2010, FANUC (Shanghai) built a brand new robotic system factory, various laboratories, training and education facilities and technical service organizations at the Baoshan Phase I plant. In order to meet the ever-expanding market demand and to further enhance FANUC's ability to serve the country, the FANUC Shanghai Phase II plant was officially completed on December 12, 2014. The first and second phases of the plant occupy a total area of ​​nearly 60,000 square meters, of which nearly 40,000 square meters belong to the system factory for R&D, manufacturing, installation, commissioning and factory inspection of system integration.

In addition to the world-famous “Four Big Family”, companies such as Comau, Epson, Kawasaki Heavy Industries, and Mitsubishi Electric have established factories in China to produce and sell industrial robot products. In the future, they will also increase investment in China to consolidate Its position in the market.

The reason why the Chinese robot market can be favored by many giants is related to the following factors:

1. Many robot applications

Automobile manufacturing industry is the most widely used industrial robot in China. In the production processes of stamping, die casting, forging, machining, welding, painting, loading and unloading, assembly, inspection, and warehouse palletizing, robots are more efficient and orderly than artificial labor.

In addition to the automotive industry, other manufacturing industries such as 3C manufacturing (computer manufacturing, communications equipment manufacturing, and other electronic equipment manufacturing) are not only saving due to the streamlining of production lines and the huge market demand. Cost, but also more efficient, can also reduce product quality problems in the manufacturing process. In addition, more and more robots are required to participate in such fields as construction, defense and military, medical and health services, and life services. For example, drones, garrison robots, medical robots, home robots, etc. all begin to enter people’s eyes and enter people’s lives. . Such a huge Chinese application market has caused foreign robotics companies to focus on this.

2. The need for industrial upgrading and transformation

Since the formulation of the "Twelfth Five-Year Plan", China's manufacturing production lines have gradually moved toward industrial automation and industrial informatization, and the market for robotic automated production line equipment in China has just started, which has brought huge business opportunities to foreign robotics companies.

In addition, "machine substitution" and "smart manufacturing" are considered to be the driving factors for the rapid development of China's industrial robot market. The current robot density in China (the number of robots owned by 10,000 production workers) is relatively low, which also provides ample space for future market development.

3. Domestic and foreign robot gaps

Due to the late development of domestic robots, it has already fallen to foreign countries on the starting line. It lags behind foreign robots in key technologies and critical parts. In the key technology fields, mainly human-computer interaction, control technology, sensing technology and artificial intelligence technology, foreign countries have taken the initiative. In the key components field, the precision reducer market is basically monopolized by Japanese robot companies, and the servo system is led by Japanese and European robot companies.

As foreign robot companies have high-end technology and sufficient resources, they can meet the market demand for relatively complex multi-joint robots. In the high-end industrial robot market of six axes or more in high-end industries such as automobile manufacturing and welding, they are mainly used by Japanese and European and American companies. occupy. The domestic industrial robots are mostly concentrated in low-end applications, mainly low-end robots such as transportation and palletizing. The application areas are mostly in the fields of home appliances and basic manufacturing, with low added value.

The battlefield is fiery and domestic robots break through

Previously, the relevant US agencies released a report showing that China has the world's largest and fastest growing robot market. According to the prediction of the International Robot Alliance (IFR), in the next three years, China will play a leading role in the global industrial robots and maintain a rapid growth trend. By 2019, sales of industrial robots in China will reach 160,000 units, accounting for 40% of global sales.

In recent years, China has also realized the importance of the development of the robot industry for the improvement of its overall national strength. The government and enterprises have exerted themselves.

From the perspective of the government, in 2012, the Ministry of Industry and Information Technology released the “12th Five-year Development Plan for Smart Manufacturing Equipment Industry” to vigorously promote the development of the industrial robot industry; in 2013, the “Guidance Opinion on Promoting the Development of Industrial Robot Industry” was more Measures to help improve the structure of China’s robot industry; the “Robotic Industry Development Plan 2016-2020” was published in 2016. It is also focusing on robots as a key area of ​​development to promote the rapid, healthy and sustainable development of China’s robotics industry.

From the perspective of enterprises, domestic robotics companies are divided into several major factions and play their own respective advantages, bringing about a thriving vitality for the development of the Chinese robotics industry.

Specifically, the robotics company with government research background led by Xinsong has always insisted on independent research and development, and achieved leapfrog development from the production model, marketing model, and management model. At present, Xinsong Robot has completely broken the monopoly of similar foreign companies in this field and has more than 50% of the domestic market share.

The private robot companies represented by Shinsight, Tuostar, and Eston followed closely the policy guidelines, insisted on independent research and development by enterprises, and each had a unique business operation model, which became the mainstay of the Chinese robot market.

In addition, the giants of the home appliance industry, the United States and Gree, also turned their attention to the field of robotics. Contrast the two, the United States through the acquisition of KUKA the introduction of foreign advanced technology, integration and development; while Gree is independent innovation, industrial diversification. But both regard smart manufacturing as the focus of future strategies.

In the field of service robots, some professional robot companies or scientific research institutions are on the road to longer-term research. For example, in the field of home-use robots, Kovos robots that are well-received at home and abroad, humanoid robot unicorn enterprises that are well-known and undisputed, and Dajiang, which leads the development of the world's drone industry, etc., have each developed their respective areas of expertise. One piece belongs to the territory of domestic robots.

At present, China has become the world's largest demand for robots. The potential of the robot industry is large, and there is a huge market space. Although many foreign robotics companies are eyeing the Chinese market, it is believed that under the two-wheeled drive of China’s government policy support and corporate strategy, the domestic robots may be just around the corner.

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