[High-tech Golden Globe Award] MA-1919 COB uses high-precision automated production line to reduce manufacturing costs
Since the beginning of this year, various companies have begun to adjust their strategic layout and have fought in the high-end market and LED segmentation market. Among them, with the rapid growth of demand for commercial lighting and industrial lighting, the demand for COB products with excellent light performance has also grown rapidly, and has become the fragrance of the LED industry.
According to the data of the High-tech Research Institute LED Research Institute (GGII), by 2017, COB will account for about 15% of the output value of LED lighting packaging, and it has a large market in the commercial lighting field. After nearly 6 years of development, COB has become more and more prominent.
Shenzhen Zhaochi Energy-saving Lighting Co., Ltd. (hereinafter referred to as “Zhaochi Energy-saving Lightingâ€) has also been engaged in deep-growing in the COB field. In January 2016, it again developed the new product MA-1919 and successfully launched it to the market.
It is worth mentioning that, based on the MA-1919's innovative and strong market competitiveness, Zhaochi Energy-Efficient Lighting decided to bring this product to compete for the 2016 High-tech LED Golden Globe Award for “Innovative Product of the Yearâ€.
As the competition in the COB market becomes hot, the development based on product price tends to be extreme (and rebounds slightly). The products with high light quality, high reliability and high cost performance are more in line with market development and better meet customer requirements.
The MA-1919 COB package uses a highly reflective mirrored aluminum substrate, high excitation efficiency fluorescent materials and excellent temperature-resistant glue, large-scale material procurement, and strict, standardized feed inspection to ensure quality control from design.
At the same time, MA-1919 COB is also produced by high-precision automated production line, which improves the straight-through rate, reduces manufacturing costs and improves product cost performance.
In addition, McAdam's 3rd-order elliptical splitting ensures product color consistency, ensures product light quality, and standardizes reliability verification standards to ensure product reliability.
It is understood that the MA-1919 COB package device has been innovated both in structural design and in product parameters. Mainly reflected in the following seven aspects.
1. Anti-vulcanization mirror aluminum substrate package, carefully designed and optimized chip combination layout to ensure uniform product spot and reasonable heat distribution, avoiding performance problems such as product vulcanization and uneven heat distribution;
2, product power, product power covers 15-40W range, the higher the power, the higher the cost performance;
3, gold wire package, using 99.99% gold alloy wire to ensure the reliability of the product, greatly improving product reliability;
4, high index: product index 80+, can provide RA90 high display (both high light efficiency, light color comfortable and natural), RA95 super display (full color gamut spectrum, double high (CRI + GAI) to ensure higher light color quality ) series of products to meet different visual experience requirements of customers;
5, high luminous efficiency: RA80 universal series, super high light efficiency, cost performance, full color temperature optional, up to 160lm / w, 140lm / w products into mass production stage;
6, low thermal resistance, low light decay: thermal resistance is less than 1.5 ° C / W, double 85 test 3000H optical speed rate of 98% or more;
7. High-temperature silica gel verification, through testing the temperature resistance of silica gel, comprehensive considerations, solved the heat-resistant bottleneck of silica gel material, achieved breakthrough in product performance, and ensured that the product is not under high temperature conditions (250 °C @48H) Yellowing, no cracking, no peeling.
It is undeniable that the MA-1919 COB package has been well received by customers since it was introduced to the market.
Partial customer evaluation
1. This product has high stability and improved light efficiency. The stable quality of our products is the key to our choice of mega.
2. The color consistency of this COB in high-end commercial lighting COB application is high, and the performance parameters of domestic COB suppliers are better, which is an important choice for cost-effective new product development.
3. This product is close to the foreign first-line brand in the light effect part, and the color part is closer and the cost performance is higher.
About Zhaochi Energy Saving Lighting
Shenzhen Zhaochi Energy-saving Lighting Co., Ltd. (stock code: 838750) listed on the New Third Board, a wholly-owned subsidiary of China's top 100 electronic information companies Shenzhen Zhaochi Co., Ltd. (stock code: 002429); invested more than RMB 1 billion Focus on expanding the LED industry chain and establishing two production bases in Shenzhen and Nanchang, laying a solid foundation for providing customers with continuous market competition.
At the beginning of the company's establishment, it has been adhering to the company's development strategy of “high starting point, high quality and high efficiencyâ€. The company has implemented a lean, efficient and pragmatic corporate culture. Zhaochi backlight and optoelectronic products quickly established the leading position in the industry. The company is positioned as a cost-effective product and solution provider for LED lighting and its backlight market.
LED packaging product line includes SMD, EMC, COB, CSP and CSP modules, lamp, stage light, UV LED and LED backlight module and other LED related products, with advanced automatic solid crystal, wire bonding, automatic sealing, World-class production equipment such as automatic spectroscopic and color separation, the current comprehensive production capacity exceeds 3000kk/month.
Faced with the increasingly fierce competition in the LED market, Zhaochi insists on cost-effective LED light source products, adheres to product innovation and sustainable development; adheres to market demand orientation, customer first; adheres to supply chain integration, win-win cooperation; integrates upstream and downstream resources. Chain, strive to become the best partner for customers of global lighting and backlight products, and make due contributions to the development and environmental protection of the world's photovoltaic industry.
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