In the era of Internet and information technology, along with “Industry 4.0â€, “Made in China 2025†and “Supply-side Reformâ€, many lighting companies have begun to accelerate the layout in smart manufacturing. So, at what stage is smart manufacturing now in the lighting industry? How can we do smart manufacturing? Let's discuss together.
NVC Lighting
Zhizhi goal: comprehensive layout of intelligent manufacturing
Intelligent creation: 1, production system, product system, data system, etc. fully intelligent; 2, invested hundreds of millions of dollars to deploy IMS system; 3, production operations gradually realize intelligent operation.
NVC Lighting Automation Workshop
In recent years, NVC Lighting has actively deployed and planned intelligent manufacturing construction. For example, the IMS system has been deployed a year ago, and it has already invested more than 100 million yuan. In the next three years, it will invest 300 million yuan to carry out IMS transformation, and more than 80% of the line body. Initial implementation of artificial intelligence technology, artificial intelligence scheduling, human-computer interaction management, BOM intelligent management.
Luo Huagang, vice president of NVC Lighting Manufacturing and Management Support System, revealed that NVC has already achieved automated production of mainstream products; small and medium-sized engineering orders have been operated according to IMS, and major projects have VIP-specific CELL operations. Through the implementation and implementation of the above IMS strategy, NVC Lighting will have a breakthrough in the operation efficiency, delivery time and quality of the company.
Foshan Lighting
Intellectual goal: comprehensively strengthen intelligent production
Smart action: increase capital and technology investment in smart manufacturing.
At present, Foshan Lighting has carried out a large number of technical transformations in the production of LED bulbs and LED tubes. From the design of production technology to the purchase of production equipment, Foshan has fully considered the elements of intelligent manufacturing and fully demonstrated the flexible production of the production line. Zhang Yong, deputy general manager of Foshan Lighting, said that in the future, he will increase investment in capital and technology in smart manufacturing, and strengthen intelligent production in lighting production and logistics.
It is understood that Foshan Lighting's move is to respond positively to the "China Manufacturing 2025" and other national policies, through independent design, joint research and development, the introduction of mature and advanced production lines, etc., to improve the level of equipment automation and promote automated production. In the first three quarters of this year, Foshan Lighting has completed a total of 838 people in the automation transformation project, saving labor costs of 33.99 million yuan and increasing production efficiency by 7%.
Sanxiong Aurora
Intellectual goal: to build a complete intelligent manufacturing system
Intelligent actions: 1. From “traditional product makers†to “service providers who provide overall lighting solutionsâ€; 2. Improve the mechanism of automated investment benefit analysis and evaluation, and provide scientific and robust decision-making reference.
Sanxiong Aurora has always been committed to automation, and has been working on this part since 2000. It has been committed to building a leading brand in the industry, gradually moving from “traditional product makers†to “service providers who provide overall lighting solutionsâ€. The "intelligence" model of the industry 4.0 era. For automation investment, Sanxiong Aurora has a set of improved investment benefit analysis and evaluation mechanism, which provides scientific and stable decision-making reference for enterprises in automation investment and a series of large-scale investment.
In the future, Sanxiong Aurora will continue to advance the intelligent process. In the intelligent manufacturing ecosystem, intelligent transformation is the choice that enterprises cannot circumvent. The intelligent transformation is not simply the introduction of robots or smart devices, but a systematic project. Effectively combine R&D, production process, quality management, etc., gradually improve the overall level of intelligence, and finally establish a complete intelligent manufacturing system.
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